YZF Motorcycle pdf manual download. Also for: Yz45fz, Yzf(d), Yzf(b) , Yzf , Yzfa , Yzf , Yzf d , Yzf View and Download Yamaha YZF(Y owner’s manual online. YZF(Y Motorcycle Yamaha YZFA Owner’s Service Manual. ( pages). View and Download Yamaha YZF owner’s service manual online. Motorcycle Yamaha YZFA Owner’s Service Manual. ( pages).

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Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co. Congratulations on your purchase of could result in death or serious in- or allow any gasoline to get into a Yamaha YZ series. This model is jury. This manual consists of seven chapters; “General Information”, “Specifications”, “Regular inspec- tion and adjustments”, “Engine”, “Chassis”, “Electrical” and “Tun- ing” 2.

The table of contents is at the be- ginning of the manual. Look over the general layout of the book be- fore finding then required chapter and item.

A number that is enclosed panies the exploded diagram, To help identify parts and clarify pro- by a circle indicates a disassem- providing the order of jobs, names cedure steps, there are exploded dia- bly step. Coolant drain bolt Hot starter lever Rear brake pedal Front brake lever Valve joint Throttle grip Fuel cock Radiator cap Cold starter knob Fuel tank cap Drive chain Engine stop switch When ordering parts, you can give the number to your Yamaha dealer for positive identification of the model you own.

Keep away from fire. We recommend to use Yamaha genuine parts for all replace- ments. Stand YU Crankshaft installing tool These tools are used to install the Crankshaft installing pot crankshaft.

Cap bolt ring wrench This tool is used to loosen or tighten YM, the damper assembly. Fork seal driver This tool is used when install the fork YM-A, Valve guide remover This tool is needed to remove and Intake 4. Continue push- ing the engine stop switch till the en- gine comes to a stop. Before starting the engine, fill the fuel tank with the fuel. Perform the pre-operation checks on the machine. Start and warm up the engine. Check the idle speed, and check the operation of the controls and the engine stop switch.

Type Premium unleaded gasoline only with a research octane number of 95 or higher. Front wheel travel mm Warp limit 0. Valve clearance cold 0. Foam-air-filter oil or equivalent oil Clutch: Friction plate thickness 2. Oil filter type Paper type Oil pump type Trochoid type Tip clearance 0. Torque specifications 6 mm for special components or assem- blies are included in the applicable sections of this book. Hot starter cable Pass the cylinder head breather Radiator hose 1 Carburetor breather hose hose on the outside of the radia- Cylinder head breather hose Carburetor overflow hose tor hose 1 and between the radi- Hose holder Insert the end of the fuel tank Install the connector cover so that it does not come in between the radiator hose 1 and radiator.


Pass the fuel hose on the out- side of throttle position sensor lead. Engine stop switch lead Fasten the hot starter cable and Clamp Sub-wire harness throttle cables onto the frame. Throttle position sensor lead Ground lead Fasten the hot starter cable, Hump frame Fasten the neutral switch lead and radiator breather hose to the frame. Fasten the neutral switch lead, CDI magneto lead and radiator breather hose to the frame.

Fasten the neutral switch lead, CDI magneto lead, radiator breather hose and clutch cable Rear arm bracket Pass the cylinder head breather Cylinder ownners breather hose hose so that it does not contact Pass the throttle cables over the Install the brake hose so that its Install manuzl brake ownets so that its pipe portion directs as shown pipe portion directs as shown and lightly touches the projec- and lightly touches the projec Clutch cable Pass the brake hose in front of Engine stop switch lead the number plate.

Cable guide Pass the throttle cables through Brake hose the cable 20111. The following jz450f is intended as a general guide to maintenance and lubrication.

Bear in mind that such factors as weather, terrain, geographical location, and individual usage will alter the required maintenance and lubrication intervals. If you are a doubt as to what intervals to follow in maintaining and lubricating your machine, consult your Yamaha dealer.

Before using this machine, check the following points. Place a container under the en- gine. Scald- ing hot fluid and steam may be blown out under pressure, which could mannual serious injury.

Hot starter lever free play Before adjusting the throttle cable “a”: Remove the valve lifters “1” and T. Install the camshafts exhaust and intake. Round off the last digit of the in- stalled pad number to the nearest increment. Bleed the brake system if: Connect the transparent hose “5” Install the pad pin manuao “10”. Left This is the position which is back by the specific number of clicks from the fully turned-in position. Be sure to tighten the spokes before e. Footrest pivot avoid getting grease on the brake Throttle-to-handlebar contact discs.


Drive chain Tube guide cable winding por- tion Throttle cable end Clutch cable end Hot starter cable end Use Yamaha cable lube or equivalent on these areas. Those who have little knowledge and skill concerning servicing are request- ed not to undertake inspection, adjustment, disassembly, or reassembly only by reference to this manual. Bolt silencer clamp Only loosening.


Bolt [silencer front ] Bolt [silencer rear ] Collar Silencer Silencer clamp After that, 201 the nut ex- haust pipe 20 Nm 2. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury.

When the engine has cooled, open 2. Clamp Throttle position sensor lead coupler Throttle cable cover Throttle cable Clamp air filter joint.

Float pin Float Needle valve Throttle shaft assembly Push rod link lever assembly Pilot air jet Owndrs starter plunger Blow out all passages and sor due to failure because it will jets with compressed air. Recheck the float height. Install the diaphragm accelerator pump with its mark “a” facing the spring. Engine upper bracket left Spark plug Ownfrs head breather hose Crankshaft end accessing screw Refer to removal section. Timing chain tensioner cap bolt Refer to removal section.

Timing chain tensioner Refer to removal section. Gasket Refer to removal section. Install the camshaft onto the cylin- 1. With the owneers fully wound and the chain tensioner UP mark “a” fac- Do not turn the crankshaft during ing upward, install the gasket “1”, the camshaft installation.

Damage the timing chain tensioner “2”, and or improper valve timing will re- the gasket “3”, and tighten the bolt sult. Valve lifter Kwners to removal section.

Yamaha YZ450F Manual

Adjusting pad Refer to removal section. Valve cotter Refer to removal section. Install the new valve guide using a be reinstalled in ,anual original place.

While compressing the valve spring with a valve spring compressor “1” in- Free length valve stall the valve cotters. Piston pin Refer to removal section. Piston Refer to removal section. Clutch cable Disconnect at engine side. Clutch cover Gasket Dowel pin Clutch spring Lock washer Refer to removal section.

Clutch boss Refer to removal section.

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